Part of the series: Motorcycle Repair. Do not bend the throttle cable at the left carburetor when checking your oil. Most … Venhill hoses and cables are the choice of many motorcycle racers, from club level to world champions in motocross and speedway, and we ship our products to customers all over the world. You want a little slack in both. Making a motorcycle control cable is relatively easy and requires few tools. The throttle cable or cables (larger motorcycles have more than one) open and close the throttle valve on the carburetor or throttle body. 76. Setting your throttle free play is one of those simple adjustments that can make your bike feel more responsive and make it easier to ride smoothly. These simple mechanical devices give the rider a means of controlling the throttle, clutch, and brakes (where applicable) from the handlebars or foot pedal. This length is the difference between the shorter outer cable and the longer inner cable. A forum community dedicated to the Suzuki GSX-R motorcycle. MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. I've noticed that on my 929 that their is a small amount of play (maybe 10 degrees at most) on the grip before the throttle begins to opperate. This will allow any excess solder to flow back from the cable. 4.1 out of 5 stars 31. Most manufacturers recommend 2-3mm of free play. I hope it helps. Hello everyone, sorry about the long delay, but I finally got a free weekend when it wasn't a 100 degrees to take a look at this a little closer. Get it as soon as Thu, Dec 10. the rough running is to hold the throttle at idle and then take up the slack on the cable by slowly turning the throttle - if the idle speed drops, it indicates that the slides are a loose fit in the carb body and Please enter your email address. In that aspect, the /5 is slightly easier. With the first nipple located, the mechanic must secure the outer cable’s end (‘A’). ATV, Side-by-Side & UTV Parts & Accessories. This is one area where the Mikuni carb differs from an Amal, there is an adjustment right on top of the carb to take out the slack for idle. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. Throttle cables on the Airheads: Left cable failing at the left carburetor, due to the throttle cable being bent as owners checked the oil dipstick. Here’s a photo: The yellow arrow indicates the upper throttle cable adjuster. For motorcycles in need of replacement cables, the good news is that most cables are available or can be manufactured to order. $7.68 $ 7. Other Motors Parts & Accessories. 17 Posts . But I figure the cable will stretch some more and it’s very hard to get exact measurements when adjusting the throttle cable anyway. JavaScript is disabled. verify the throttle will snap shut with the handlebars at the left stop, right stop and straight forward. snug the idle cable adjuster lock nut. When I had my carbs on my 95 out last year I had the same problem. 68. This adjustment will allow a smoother feed in of the throttle. Tip: Make sure the rubber sleeve goes back in place and adjust the play using the throttle adjuster where the cable enters the housing. For motorcycles in need of replacement cables, the good news is that most cables are available or can be manufactured to order. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. The throttle cables are very reliable. Venhill U01-4-100-BK Universal Motorcycle Throttle Cable Kit - 6mm OD. Thanks for the reply c130flteng. Joined May 10, 2005 Messages 5,065 Location Bettendorf, Iowa Bike 1991 SSMST1100 STOC … In the case of a throttle cable, for instance, the mechanic should cut the inner cable too long initially and final size it after the carb end nipple has been soldered into place. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. Location: Indianapolis. Explore Our Forums . How To Check and Adjust Your Motorcycle Throttle Cable Ari Henning 2/12/2020 Decades after her mom's pot conviction, a daughter fights for marijuana reparations in N.J. Venhill U01-4-403-BK H-D Twin Cam V-Twin Motorcycle Throttle and Idle Cable Kit (Two Cables, Threaded Bends) 3.9 out of 5 stars 46. These simple mechanical devices give the rider a means of controlling the throttle, clutch, and brakes (where applicable) from the handlebars or foot pedal. Then, adjust the Idle (return) cable until there's about a 1/4" slack in the throttle grip, by adjusting the idle cable. Hi Red024. DIY Guide for Checking & Adjusting Throttle Cables in Your Motorcycle. How to Service Drum Brakes on a Motorcycle, Do-It-Yourself: Rebuild a Motorcycle Engine, Building a Custom Motorcycle Exhaust System, Swapping Motorcycle Engines? As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Controls. Micro Adjust Cables. Warnings . Lever and Pedal Adjustment; How it Can Help You Ride Further and Faster . To adjust the cables, the locknuts are loosened and the cable adjusters are turned in to slacken or out to tension them. These bikes have a cable working in conjunction with the throttle cables, operating an oil injection pump and increasing oil pump flow as throttle is applied. TC-Motor 10mm Red Clutch Brake Throttle Cable Adjuster For Motorcycle ATV Pit Dirt Motor Bike Quad Motocross (5) 5.0 out of 5 stars 1. Once you’ve determined if the free play needs adjustment, loosen the cable’s locking nut (s) near the throttle grip. $11.76 $ 11. Arrives before Christmas Only 19 left in stock - order soon. Dash Controls 70 Series 80 Series 100 Series. 2. $21.90 $ 21. Double throttle cable … 901 Posts . Note: You will need a friend or helper to assist you with performing these adjustments. And those numbers are only going up. You want a bit of slack, too tight means it will never fully allow the throttle to close (racing RPM’s at idle). Adjust your throttle (pull) cable until the carb linkage arm bottoms out on the throttle stop, then back it off about 1/16". How to Adjust Motorcycle Throttle Cables. Throttle Control System Inspection •Check the throttle grip free play [A]. Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. 4.) Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. From that it does look like it rides on the outside of the air box as I have it currently routed. Failure to adjust the throttle cable first can result in a bike who's throttle is not capable of providing WOT response. Gym Cables Lanyards Marine Control Cables Security Cables Vintage Motorcylce Cables. Motorcycle Throttle & Choke Cables. 4.0 out of 5 stars 10. If … Not only so that your bike will live a long life, but also so that it works at its optimum. 90. Wear and tear is the motorcycle's worst enemy, affecting both large and small components. Join Prime to save $0.77 on this item. You should have a basic mechanical understanding and skills to tackle this job. •Check that the throttle grip moves smoothly from close to full open, and the throttle closes quickly and completely These include: If the old cable is still available, the mechanic can duplicate the inner and outer lengths. adjust the IDLE cable so that there is minimal free play in the throttle grip (slop), but not so tight as to prohibit the throttle grip from snapping shut from wide open. Video: Spenser Robert. (a hair's width) At full throttle, you want a crack of daylight, but not contacting the throttle stop. A pinched throttle cable can make your throttle open up when you turn the handlebars, which naturally could send you out of control. If so then you might just have a worn spring that does not want to return the crank all the way. Throttle cables. However, occasionally, a … 51 Posts . The /2 and /5 have almost identical throttle assemblies. Assuming you get the cables routed correctly, it sounds like you need to shorten the return cable to allow the throttle bellcrank to rotate all the way to its stop on the carb body. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Harley Throttle Cable Adjustment. Reassemble the fuel body and a cover of the motorcycle. 98. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. Page 80 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. If it has two cables, one handles the opening of the throttle and the other handles the return. 98. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. You will receive a link and will create a new password via email. Failure to adjust the throttle cable first can result in a bike who's throttle is not capable of providing WOT response. Latest News. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. I'll keep looking in my archives but can pull the tupperware on my ST if necessary. Then resettle the throttle body. Free those sticky controls and prolong component life with proper lubrication. I checked and it will not budge. Note: The mechanic should allow approximately 1/8” (3 mm) of cable beyond the end nipple for soldering; this extra length will be filed back after soldering. I successfully was able to get another turn on the spring and it worked like a charm. Other Motorcycle Parts. Other Motorcycle Air Intake & Fuel Delivery Parts. Step 1 Remove any dust covers from your throttle cable housing and determine which cable is the accelerator and which one is the decelerator. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. I have the full service manual and I don't remember seeing that one off hand, but i cant remember. Under normal circumstances, the cable can be tightened with the adjuster placed near the clutch lever's perch, while the remaining adjuster on the motorcycle's clutch cover can eliminate excess cable slack. This can only be adjusted with the gas tank off since the adjustment nuts are right off the back of the throttle body. where to adjust throttle cable. Name: John. @Rossi - Thanks for the diagram. Of course, don't try this at home, it's not what the book says. He later worked as a race technician for several international race teams. The bottom is the emergency return cable. Kawasaki Voyager Throttle Cable Adjustment Adjust the return cable as tight as you can (extended) WITHOUT creating any drag as you you move the handlebars lock to lock and work the throttle. If necessary, reach up and twist the throttle hand grip a few times and you'll see the levers go up and down. Ensure that there are plenty of threads (at least three) engaged in the adjuster body. Start the motorcycle and allow the engine to warm up for three minutes. Motorcycle Fuel Pumps. V … While I'm no motorcycle expert (yet! $10.95 $ 10. Since the throttle cables are still, for the majority of bikes, the direct link between your hand and the butterfly valves in the mixers, minimizing slop in the system will pay big dividends. Sorry, Red, I can't find a picture handy but the schematics on pages 1-24 and 1-26 in the service manual should help. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. One of the threads mentioned a Throttle positioning sensor, which I'm hoping isn't the case and this is something I can fix on my own. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. Once the nipple has been soldered into place, it is good practice to invert the cable and apply gentle heat to the nipple. With a differently sized reel-changing system, you can increase or reduce the throttle twist to match your riding conditions. Discussion Starter • #1 • Jul 9, 2009. Replacing and installing a new throttle cable can be tricky without proper preparation. For the throttle cables, unscrew the throttle housing on the grip and adjust the cables for maximum slack. To check the free play, roll the throttle forward until it stops and then gently open it until you feel tension on the cable. Then he shows you how to remove and clean or replace the air-cleaning element, and finally how to install Harley’s newest model of their fuel-injected carburetor. First, put the motorcycle onto a lift so that it stands flat on the ground. Jump to Latest Follow 1 - 8 of 8 Posts ... Suzuki GSX-R Motorcycle Forums Gixxer.com. id, antifreeze or electrolyte. Save 5% at checkout. Rotate the tension adjuster to remove free play (slack in the cable … The throttle cable or cables … Note: Sizing a cable is about establishing the free length. A number of companies supply kits or sell separately all of the individual items needed to make a cable. In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. I recently replaced the stock grips with a set of custom grips on an 02 Sportster. It really does take out about 95% of the “on/off” abruptness in the throttle. That is about all there is to fixing a sticky throttle cable on a motorcycle, scooter, ATV, or even a car. throttle cable adjustment User Name: Remember Me? Jan 22, 2018 #2. jedi-mcfly Well-Known Member. The adjuster near the clip-on is the fine adjustment. The final phase is to clamp the nipple and file any access wire and or solder from the end (F). Don’t just deal with your sluggish throttle… FREE Shipping. I need to adjust the throttle cables on my 2004 VTX 1300C but have run out of room to adjust at the throttle grip and don't know how else to adjust them. Motorcycle Handlebars, Grips & Levers. You must log in or register to reply here. Some bikes will only have one adjuster. AHL Throttle Cable Wire for Sportster XL883 XL1200 2002-2014 (110cm) 3.4 out of 5 stars 13. So I was flipping through my shop manual this evening to see where this fuel hose connection is that I need to check, and I happened upon the adjustment … The top one is the throttle cable. USPEEDA 4 Sets Motorcycle Cable Clutch Line Adjusters Pair Adjustment Screws 8mm M8 for Honda CA95 CS77 CSA77 CS76 CSA76 CE71 CA72 C72 C71 CA71 C76 CA76 CA77 C77 CB72 CB450T CB250 CB750 CB750SC. The Honda Common Service Manual has a generic description of cable adjustment but it's pretty simple - the adjusters at the handlebar grip are generally used to take out small amounts of slack, the adjusters on the throttle body bracket are for large adjustments. Basic throttle cable adjustment for the /2. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. Discussion Starter • #1 • Mar 20, 2008. 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